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Latest update: 27/09/2023 10:38:11

Yamaichi Corporation

Aiming to be a world-class global company, we contribute to local communities

Deep drawing pressing mainly for air conditioner compressor parts
We excel at large and precision sheet metal processing, metal stamping, spot welding, and other processing, mainly of steel, stainless steel, and aluminum, for products including aluminum parts for heat exchangers for automobiles and motorcycles and air conditioner housings for rolling stock. We also have our own factory overseas (in Thailand).

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Sales Pitch

Product overview
Integrated production system
We have a track record in manufacturing compressor parts for air conditioners and freezing and refrigeration systems, air conditioner frames for Shinkansen bullet trains and general trains, mechanical parts for automobiles, sheet metal parts for JR and private railway automatic ticket gate machines, single-shot dies, drawing dies, etc.

Design
Die design
2D CAD and 3D CAD design along with complex curved surfaces, drawing molds, and machine performance. Design to suit the work environment, from single-shot to progressive dies.
Sheet metal structural design
From 3D CAD design to deployment of large and precision sheet metal.
Pressing
Mass production
The origin of Monozukuri craftsmanship, single-shot processing 30-ton to progressive 300-ton
Robot line: 150-ton 5-unit, transfer 200 tons
to 500 tons. Processing track record for plate thicknesses from t0.1 to 19 mm.
Leveler feeder capacity: t0.3 to 6.0 mm
Sheet metal
Large sheet metal
Large roll processing and train air conditioning housing processing.
Precision sheet metal
Welding and finishing (hairline finishing, etc.) 
of iron, stainless steel, aluminum, etc.
We can quickly respond to high-mix low-volume and high dimensional precision products, 
and even prototype processing before mass production.
Assembly
Bases
We offer efficient production including overseas factories.
System
Furnace brazing assembly, spot assembly, 
silver brazing assembly, unit assembly, housing assembly.
Guarantee
QDCE
We conduct product monitoring, measurement, and continuous improvement 
to identify and manage products that meet (satisfy) your requirements.
Dies
Die making
High-grade machine equipment to handle diverse needs.
Maintenance is also handled on an individual basis.
Wire-cut EDM machine: X-axis 750, XY-axis 500 by Z-axis 350
Vertical machining center: X (table left/right) 1,530 Y (saddle front/rear) 660
Z (spindle head rise/fall) 650; Tool storage capacity 50 tools
Management system
Under a management system that makes full use of barcodes from order receipt to manufacturing instructions and product shipment, we have installed a large display so the manufacturing status of each product can be monitored on-site. This allows our staff to check progress status on the monitor, linking to lead time management.

This company is recommended by the following support organizations.

Kawasaki Institute Of Industrial Promotion
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