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Small Lot Production and Vacuum Injection Molding

In this method, an extremely high-precision silicon rubber mold is made from a master model, and two-component curable urethane foam resin and epoxy resin are poured into the mold in a vacuum to make reproductions. 

[Features]
Reduces lead time and costs significantly. Many reproductions can be made in a short time from a single master model.
The elasticity of silicon rubber allows easy removal of undercuts.
Allows inserting of fillers (e.g., metal powder, glass fiber), screws, and plastics.

Small Lot Molds and Simple Molds

This is a mold that overcame difficulties that had been hard to solve. Focusing mainly on cost reduction, we used aluminum, brass, and other mold materials. 

This is recommended when:
-the quantity required is not large enough to make a regular mold.
-you want to reduce cost and time for additional production.
-you need an integrated piece that is impossible to produce by cutting or manual processing.
-you need an inexpensive mold due to repeated design changes.
-the unit cost would be too high if manually made.
-you want to use different materials through insert molding.
-you want to change materials for the same shape.
-you want to make it with glass-containing materials due to the need for strength.

Cutting-edge Fabrication Technologies: Photofabrication and Additive Manufacturing

We will respond to the diverse needs of our customers by considering the appropriate style for the product characteristics, such as photofabrication and additive manufacturing. These molding technologies will become the mainstream for mockups in the future. 

[Features]
Three-dimensional shapes with free-form surfaces and complex structures (e.g., undercuts), which are difficult to cut, can be easily produced.
The desired model can be produced in a short time and economically.

This company is recommended by the following support organizations.

Marketing Support Department, SMRJ