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Kettle pump cart

Three functions - tempering kettle, constant volume pump, and cart - are united.

Features
-The jacket tank and other liquid holding components are all made of polished stainless steel (SUS304).
-All hot water and cool water pipes are made of stainless steel (SUS304).
-The three functions - kettle, constant volume pump, and cart - are united into a compact structure.
-As it is easy to remove or operate each component, it is quite simple to wash with water. This enables you to switch the dough easily and makes multi-product production possible.
-A variety of methods are possible to supply a constant volume by omitting the piped supply equipment for chocolate, cream, etc.
-The chocolate in the tank is churned at an arbitrary speed to maintain the holding temperature.
-A tempering function by taking in cold water is available.
-The direction of the churning blades is altered with the switch in two patterns: 1. forward direction and 2. forward and reverse directions repeatedly switched.

Enhancing productivity by adapting to multi-product low-volume and mass-production lines

Examples of use
-150 to 1000kg: as a storage tank to melt solid chocolate, it is possible to maintain the temperature, and hold and carry chocolate
-160 to 1100kg: as a kettle to melt solid chocolate, it is possible to maintain the temperature, temper chocolate, and hold and carry chocolate
-You can supply chocolate dough manually or automatically to various filling machines, enrobers, coating machines, mixers, etc.
-You can coat a target object by providing a special nozzle pipe to the revolving pan for circulation.
-You can use the machine for the connection to the decorator nozzle pipe for circulation.
-You can reverse the chocolate pump to take in some liquid in a low position to the tank as a vacuum tank.
-You can mount the dedicated special nozzle pipe on the conveyor to connect to the main unit pump pipe for circulation and thus to fill in a certain amount of chocolate to the mold passing below the nozzle as a depositor.
You can use the machine as a coating machine to draw lines or shapes on the surface of cakes, bread, or other confectionery.
-You can equip a cooling and temperature-retention cylinder for the connection and thus enable a functional automatic tempering system for various uses. In this case, this machine works as a preliminary tempering machine so that you can supply fine quality tempered chocolate efficiently, quickly, and continuously.
-You can repeat switching the turning direction between forward and reverse directions so that you can use the machine as a mixer to mix liquids of different types or states in an efficient manner.

Overseas development

Consult us about introduction to overseas production bases. We have exported our machines to Indonesia, Thailand, Singapore, Taiwan, and Korea.

Cylindrical automatic tempering machine

You can easily temper chocolate.

Features
-The constant volume supply side and the kettle pump are separated
-Connected to the cooling cylinder with duplicated hoses
-A carriage type placed close to the gap between lines to omit the need for piping equipment
-Easy to disassemble and wash and optimal for tempering machines for multiple products
-Excellent tempering efficiency to shorten the startup time of your work
-The supply side is separated to enable you to freely arrange the layout in narrow work spaces
-The liquid holding part is made of stainless steel for hygiene
-A space-saving, inexpensive, and easy-to-use tempering machine

Enhancing productivity by adapting to multi-product low-volume and mass-production lines

-This is a cooling device with a cooling cylinder and an air-cooling chiller unit equipped on a cart to be mobile. You can move the machine with the kettle pump cart.
-Chocolate is tempered in a certain amount continuously; select the tempering machine suitable for the amount you need so that the amount to be returned to the kettle pump cart will be as small as possible.

Double hose

Extremely useful to maintain the temperature and send chocolate, cream, etc.

Features
-Both inner and outer hoses are used for food and they conform to the Food Sanitation Act and Ministry of Health and Welfare Notification No. 20.
-All the hose metal fittings at the ends are made of stainless steel (SUS304) and buff polished so that no rust will form. They are hygienic and easy to wash.

Enhancing productivity by adapting to multi-product low-volume and mass-production lines

Comparison with conventional metal jacket pipes:
1. As hoses are used on the inner side and the outer side, they have excellent flexibility, and the maintenance of the chocolate pipe fixture is extremely simple to reduce the cost.
2. You can connect the hose to supply the chocolate under temperature control to an operating machine.
3. As the pipe fixture weighs less, you can easily connect and remove the hose for washing.
4. As you can switch chocolate dough easily, the machine is optimal for production lines of multiple products.
5. The coupler at the ends of the hose: IS ferule coupler (standard)
6. We also manufacture union nuts, nipples, cam locks, flanges, and other optional couplers.

*Let us know the conditions for your use. We need to confirm the service life (1 to 5 years).

Pin valve deposition device (P.V.D.)

Depositor, coating, one-shot filling, etc.

Features
Unlike conventional chocolate depositors (capacity type depositors driven by valves and pistons), this depositor device is an epoch-making type in that a pin valve is mounted in the middle of the chocolate circulation pipe and a timer is used to adjust the opening and closing of the pin valve so that a certain amount of chocolate will be discharged very beautifully from the device. You can use it for various types of cream, soft jam or the like, melted butter or the like, and other viscous liquid food.

Enhancing productivity by adapting to multi-product low- to medium-volume production lines

Examples of use
1. Depositor
You can mount the dedicated special nozzle pipe and connect it to the pipe of the kettle pump so that you can place a certain amount of liquid in the mold passing through the nozzle.

Small amount one-shot filling machine
0.1 to 1.0g, 50 nozzles or less, minimum nozzle (pin valve) pitch of 18. Liquid is stopped excellently at every shot to prevent dripping. The adjustment timer makes it easy to adjust the amount. The machine is optimal for products decorated with different types of colored cream.

2. Surface coating machine
Disconnect part of the conveyor line (approximately 600) to install the bar conveyor for the coating machine, and mount the pin valve depositor on the conveyor. Conventionally, the coating used to be processed by passing through continuously flowing liquid; but this machine has the pin valve to adjust the timing of the opening and closing so that you can coat a specified location. This prevents extra liquid from dripping on the conveyor and the coating is processed beautifully so that the vicinity of the machine will be kept cleaner, allowing you to easily clean in a short time.

3. Injection one-shot filling machine
You can inject a liquid into the void after baking bread, cookies, pies, etc.

4. Other
This machine is excellent in drawing small dots so that you can draw animal faces or other shapes.

Cream pump cart, chocolate transfer pump

Useful for the pumping of chocolate, cream, and other viscous liquids

Cream pump cart
Features
-The jacket tank, hot water pipe, and other liquid holding components are all made of polished stainless steel (SUS304).
-The feeding hopper is 340 and is close to the floor so that you can easily feed liquid from a storage tank, kettle, or any other tank.
-As you can switch the turning direction of the pump between forward and reverse directions, you can collect back the liquid remaining in the middle of the pipe.
-As it is easy to remove and connect each component, you can wash it with water extremely easily. This makes it easy to switch doughs.

For transferring chocolate, cream, and other viscous liquids

Chocolate transfer pump
Features
-Pump main unit: two types are available - with a temperature retaining jacket and without a jacket (single type)
-The entire main body is made of buff polished stainless steel (SUS304)
-Select couplings suitable for your pipes from sanitary ferrules, union nuts, nipples, cam locks, flanges, etc.
-As each part is easily removed and operated, you can wash it with water extremely easily.
-You can use the switch to change the flow direction between forward and reverse directions.
-An option is available to manufacture the machine for a certain direction and in a certain location depending on the piping on your site.
-You can combine a timer and converter for intermittent operation for a certain amount.

This company is recommended by the following support organizations.

Kanto Head Office, SMRJ