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Latest update： 30/06/2020 19:00:58
Ｋａｉ Ｄｉａｌｏｇ Ｓｙｓｔｅｍ Ｃｏ．Ｌｔｄ
From the machining of trial parts to the design and production of labor-saving equipment
Kai Dialog System Co., Ltd. (KDS) specializes in low-volume high-mix trial manufacturing, using five-axis machining centers and compound lathes. We have a rich track record in the design and manufacture of labor-saving equipment in various fields, including automobiles, medical care, and electronic parts.
- KDS manufacturing/processing/quality control
Development and manufacturing of equipment and jigs
Electronic parts related Automatic assembly machine for video equipment parts High-speed image inspection device High-speed, excellent stability, and conveyance cycle times of 0.1 s or less Examination equipment Aging equipment Electric characteristic inspection device Manufacturing of inspection and measuring machinery depending on the needs, including images, resistance, frequency, and torque Transport mechanisms Adsorption carrier mechanism Semiconductor carrier mechanism High-speed and stable transport achieved using a cam mechanism
Parts processing - Three strengths
Processing into complicated shapes The time to manufacture jigs is reduced by using one-chuck processing using simultaneous five-spindle control and combined lathe. Processing accuracy is improved by simultaneous processing of pitch with a strict tolerance. Through integrated processing of products which were traditionally divided into two parts, accuracy is improved. Processing of thin materials We have a track record for automobile, motorcycle, and space parts. We can support iron, stainless steel, and aluminum as materials. For the purpose of weight reduction of existing products, there are many parts of approximately 100–300. High hardness, titanium, and processing of molds High-hardness processing Materials of HRC 60 or less are processed through machining. Following warpage caused by heat treatment, dimension accuracy is improved by conducting finishing processing. Machining is possible using simultaneous 5-spindle control, providing more options for shapes using wire processing. Titanium processing We have a track record with space and defense parts. Pure titanium is approximately three fifths the weight of iron and approximately half the weight of copper; therefore, it is suitable for weight reduction. Pure titanium is approximately twice the strength of iron and approximately three times the strength of aluminum; therefore, it is suitable for parts requiring strength. Pure titanium also exhibits high corrosion resistance and high rust resistance; therefore, it is used in medical equipment, ships, and aircrafts. Processing of molds We have a track record for automobile, motorcycle, and space parts. By manufacturing jigs for fixing molds in-house, we can manufacture jigs that are suitable for manufacturing processes. By manufacturing jigs and processing programs in parallel, shorter delivery times are possible.
Space, aerospace, and defense parts are also available 10% of all parts (of which 60% is space, 30% is defense, and 10% is commercial aircraft) Quality: A5052, A5056, A6061, A7075, SUS303, SUS304, SUS316, SUS403, SUS630, SUS420, 15-5PH, 17-4PH, AMS4050, AMS4928, AMS5611, AMS5648, AMS-QQ-S-763, C63000, C6C63020, and Ti-6al-4V) Flight safety education Held twice a year Regular education on quality-first Dissemination of improvement measures using specific problems as examples Learning about aircraft accidents using videos and photos JIS Q 9100 Acquired in June 2014 Mainly small-lot space and defense parts Titanium can be processed depending on the shape All processes are handled in-house Production management system Implementation of FAI Process instructions Work instructions 4M management Other Equipment management Regular inspection by workers Regular inspection by manufacturers Sharing management within the group Material management Management in a locked room Put in a special trolley to prevent foreign materials from mixing Storage with mill sheet attached Dedicated cart Use a dedicated cart for JIS target parts Only the materials with the same lot no. are placed in the dedicated cart Place the product on a dedicated cart (put tools, jigs, and writing instruments on a separate work desk) Moving materials from receiving to shipping should be implemented by putting them in a dedicated cart
This company is recommended by the following support organizations.
- Kanto Head Office, SMRJ