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Latest update： 06/12/2016 14:57:02
North Japan Mould Co., Ltd.
Manufacture of high-quality plastic dies without paper
We are a comprehensive maker producing plastic parts. Our main businesses are designing and manufacturing of plastic dies, injection molding (40t-350t), ultrasonic welding, various adhesions, screen/pad printing, assembly, 3D printers, etc., and we deal with parts related to medical equipment, in-vehicle interior/exterior furnishing, measuring equipment, etc. We can receive orders for integrated manufacture covering products ranging from dies and injection molding to secondary processing such as printing and assembling. We have a proven track record of high-mix small-lot production and production of up to five million products per month. We can manufacture dies without paper by making full use of IT, and have established a production system with a state-of-the-art unmanned system.
[Company strength] Our strength is that we can receive orders for plastic dies and carry out consistent production, from injection molding to secondary processing such as printing and assembly. We have a proven track record of high-mix small-lot production and production of up to five million products per month in accordance with customers’ needs. We have achieved the production of dies without paper by making full use of IT, and have recently established production using a state-of-the-art unmanned system. Our production parts are used in various parts found in daily life, such as parts related to medical equipment, in-vehicle interior/exterior furnishing, measuring equipment, disaster prevention, entertainment and robots. Our quality assurance system and security management are as good as our production system. [Business description] We are a comprehensive maker of plastic parts, with customers in various fields such as medical equipment, in-vehicle interior and exterior furnishing and measuring equipment. Our main businesses are designing and manufacturing of plastic dies, injection forming and processing (40–350t), ultrasonic welding, various adhesions, screen/pad printing, assembly, 3D printers (thermally dissolving and laminating method), etc. We have a base in Aizuwakamatsu City in Fukushima Prefecture, and are committed to manufacturing high-quality plastic products. [Industry] Plastic die designing, manufacture, forming, processing, and 3D shaping and processing [Strength of products/technologies] We carry out simulations (flow analyses) of malfunctions without exception before die production, and aim to achieve outstanding Monozukuri from the trial manufacture stage. We have recently confirmed that, regarding the gas generated during melting of resin, when special pins (gas vents of 0.005-0.05) are provided directly under a spool and in the runner part, in comparison a of the cycles/mold clamping forces before and after installation, the cycles decrease by 30% in the 180t class, and mold clamping forces also decrease by 25% (reduction to 130t). Our customers appreciate that we have a die manufacturing base and a mass-production/assembly base in the same place for easy management, and that they can therefore leave everything to us. [Representative's message] We have prepared an environment suitable for products in various fields for Monozukuri with our collective strengths and consistent production. Almost 40 years have passed since our foundation. We aim at not the traditional passive “Monozukuri” but more creative and active “Monozukuri” utilizing the wealth of knowledge and experience we have cultivated. We sincerely hope that finished product makers will use our products from the planning and developing stage. [Company structure for market development/overseas expansion] Our business department, with both senior managing directors and the president, is constantly opening up new fields, thus gaining new customers in fields we have not entered, and introducing new technologies to existing customers. Through proposal-type business, we ensure total coordination right up to the delivery of finished products. [Awards and media coverage] [Awards] 2001: We were recognized as an enterprise engaged in creative technology development of light guidance plates with high luminance in Fukushima. 2015: We were selected as one of the “300 of Japan’s Vibrant Monozukuri (Manufacturing) SMEs” by the Small and Medium Enterprise Agency of the Ministry of Economy, Trade and Industry. [Media] Nikkan Kogyo Shimbun “Top Interviews, 2015”, “Michinoku Sangyo Kiko, 2011 (industrial trip in the northeastern region)” The Nikkei “Addition of a new factory, 2012” Fukushima Minnyu Shimbun “Trial product of catheter training equipment through medical-industry partnership is completed, 2016” [Authorization/Certification] ISO 14001, ISO 9001 [Joint research and development] Development of weeding robots for paddy fields in collaboration with The University of Aizu and four local enterprises Participation in the planning of a medical equipment development and promotion project of Aizuwakamatsu City, etc. [Main Clients / Business History (domestic)] We have conducted integrated production, from dies to forming, printing and assembling, of the main products of domestic major measuring-equipment makers for nearly 40 years. We also have a proven track record of direct/indirect delivery of medical equipment, in-vehicle interior parts, etc. to multiple domestic major makers. [Main Clients / Business History (overseas)] We deliver dies and molded parts to overseas local subsidiaries. [Exhibition History/Information] Medical Creation, in Fukushima, 2016
This company is recommended by the following support organizations.
- Tohoku Head Office, SMRJ