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Latest update: 30/05/2017 17:59:33

NR Engineering Co., Ltd.

We design and manufacture customized semiconductor-related equipment.

We design and manufacture various automatic machines for semiconductor manufacturing, including wafer chamfering machines, inspection and surface treatment devices, cyclone lapping process devices, and abrasive recycling devices. We have an integrated system from specifications arrangement to design, manufacturing, field installation, adjustment, and maintenance to provide unique products that satisfy customer needs. Our main products are abrasive recycling devices that process used liquid abrasives by means of fluid classification and regenerate abrasives equivalent to new liquid. We flexibly support implementing systems capable of effectively extracting target abrasive grains by lending a machine for evaluation and reflecting the evaluation result in the actual machine.

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Other presentation

[Company strength]
Our company possesses specialized technology for the classification of abrasives using cyclone classifiers. We design and manufacture abrasive classifying and recycling devices that make use of the cyclone method. Our products account for more than 50% of the abrasives used in the silicon wafer lapping process. We are planning to apply for a patent for our technology of pulverizing scallop shells, mixing the powder into clay, and producing grains. Mixing into clay resolves various inconveniences with molded products that are manufactured merely by sintering scallop powder. We keep the pH value high, at about 11.0 to 11.5.



[Business description]
Our company designs and manufactures devices for classifying and recycling abrasives (abrasives plus water and so on) used in semiconductor wafer polishing and other processes. We mix scallop shell powder into clay and sinter the mixture after molding and granulation to manufacture our products. Sintering scallop shell powder alone cannot effectively extract alkaline water, which causes a loss of the durability that is an advantage of scallop shell powder. The original effects against bacteria, ammonia odors, and so on are long-lasting when the powder is mixed into clay.

[Industry]
Abrasive classifying and recycling device design and manufacturing 

[Strength of products/technologies]
We can classify abrasive grains 1 μm or larger in abrasive recycling. Japan has few resources, so we want to be of any assistance we can to our customers. Our product is made from scallop shells, and reacts with water to generate alkaline water. This alkaline water drastically reduces bacteria as well as ammonia odors. The best thing of all is that our product is very durable and generates alkaline water several dozen times if it is reacted with water in a container. (Results vary according to the pH value and conditions.) The scallop powder makes the water turbid if alkaline water is generated using scallop shell powder that has been sintered alone. This problem can also be solved by mixing the power into clay and sintering them together.

[Representative's message]
We quickly manufacture satisfactory devices for recycling abrasives, which feature greater performance than our customers expect. We will continue to manufacture products from scallop shell powder by making the most of the advantages of scallop shells to contribute to suppressing bacteria and ammonia odors.

[Company structure for market development/overseas expansion]
We are trying to make English versions of our specifications available, as well as other documents about abrasive recycling devices. We flexibly and speedily satisfy customer needs with our technology. We are doing everything we can to support product offerings that can be used for all kinds of fields and, even otherwise, will make the most efforts to actualize them.
 We will continue to seek out the advantages of scallop shells so we can be of some assistance, because we live in resource-poor Japan.

[Market share/Ranking]
We have a 20% share of the market for abrasive recycling devices in Japan and 1% overseas.

[Awards and media coverage]
[Awards]
Certification by Iwate Prefecture as a product using recycled resources; Tochigi Prefecture Business Innovation Plan certification for our Karuchan Power SP product.

[Media]
Shimotsuke Shimbun, "Recycling scallop shells."


[Joint research and development]
Application pending for mixing scallop shell powder into clay and sintering the mixture after molding and granulation.

[Main Clients / Business History (domestic)]
Abrasive recycling and supply devices to Shin-Etsu Handotai Shirakawa Plant, Nagano Electronics Industrial, Chichibu Denshi, SUMCO Nagasaki Plant, and so on.

[Main Clients / Business History (overseas)]
Abrasive supply devices to HOYA Malaysia Plant.

This company is recommended by the following support organizations.

Kanto Head Office, SMRJ
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