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Latest update: 30/05/2017 17:58:14

Orii Giken Co., Ltd.

Reduced the number of development steps for resin parts by 30% 

We design and manufacture molds for plastic products in a wide range of fields from optical equipment through automobiles, home appliances and cosmetics, and mold those plastic products. We have unique technologies for ultra-small products such as precision parts and exterior parts through middle size molds (200t class). We have a thorough in-house production system from mold design/manufacturing to trial manufacturing and mass production. The three-dimensional design system developed in-house constructs a database with which analysis technology can be effectively used, and improves design standardization and workability. The system uses 3D design data produced through processing information in cooperation with one another, to achieve automatic processing. We thereby reduced the number of existing development steps by 30%. 

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Other presentation

[Company strength]
Our company constructed a database with which analysis technology can be effectively used. As a result we developed a 3D design system in which design standardization and workability are increased. With respect to parts processing, we realized automatic processing for making from three-dimensional design data to processing information on parts in corporate with one another. We reduced the number of existing development steps by 30%, developed high-precision (capable of processing in a shape precision of 2 m) and high-quality products, and constantly produce a quality policy well known by all employees, thereby responding to improved “customer satisfaction” and “product quality”.  

[Business description]
Our company designs and manufactures molds for plastic products, and molds those plastic products, such as those related to optical equipment, automobiles, home appliances and cosmetics. In this business, we construct and manage a thorough production system including mold design through manufacturing of the mold, trial manufacturing, certification and mass production (partly assembly). We have created unique technologies for ultra-small products such as precision parts and (three-dimensional) exterior parts through middle size molds (200t class), to provide QCD (quality, cost and delivery time) with which customers are satisfied. 

[Industry]
Precision plastic molding, and mold design and manufacturing 

[Strength of products/technologies]
High precision, high quality, short delivery time and low cost are required for plastic products in recent years. Our company introduced a 5-axis simultaneous processing machine (2010) for manufacturing 3D camera lens hoods, to achieve short delivery time and low cost. In addition, we can process 3D shapes, fine sculptures for cosmetics-related products (cap, container), which are highly evaluated. Furthermore, we are proud to own the unique design/manufacturing technology for precision plastic mold, 5-axis laser processing technology, laser welding technology and the like. 

[Representative's message]
We develop and supply, in low cost and extremely short delivery time, high-quality μm scale products, manufacturing mold products and resin products. In addition, we proactively work on social action programs in local industry, and develop manufacturing businesses which are environmentally friendly. Furthermore, we are working on mold design, manufacturing and molding of plastic products, such as those related to optical equipment, automobiles, home appliances and cosmetics for the next generation, thereby working to further expand sales channel.   



[Company structure for market development/overseas expansion]
There is a staff member in our Management Division in charge of responding to new customers, and inquiries from major companies. The supervisors in the Technical Service Department and in the Production Department in response to technical consultation, go directly to customers’ offices to solve problems, as necessary, and can adequately and quickly respond to inquiries through quotation and delivery. We would like to gradually construct a system for overseas business from now on.  

[Awards and media coverage]
[Awards]
26th Die and Mold Engineers Meeting 2012 Encouragement Award (2013)

[Media]
Nikkan Kogyo Shimbun, The Nikkei (Development of low-cost punch press mold) 


[Authorization/Certification]
Acquisition of ISO 9001 and ISO 14001 certifications

[Main Clients / Business History (domestic)]
Kose (whole molded products relate to cosmetics, jig-related products, and indirect mold manufacturing); Ricoh, Nikon and Sigma (molded products and molds for camera lens’ and copiers)   

This company is recommended by the following support organizations.

Tohoku Head Office, SMRJ
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