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Latest update: 06/12/2016 14:34:04

PROSPINE Co., Ltd.

Developing magnetic “Non-Contact Power Transmission Devices” with low volume vibration-controlled operation.

Based in the precision manufacturing techniques we cultivated through metal pattern production, we are now developing products which make use of magnetic technology. Our magnetic non-contact power transmission device features reduced noise and vibration compared to existing models, and does not require any grease up, enabling it to be used for applying power at a variety of amplitudes and eccentricities.

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[Company strength]
We are currently conducting development and sales of products manufactured with magnet technology. By combining the precision manufacturing techniques cultivated in metal mold production (which we have been involved in from day one) with knowledge of magnet implementation for various products, we  propose and develop the right products to meet the needs of our clients. With production options for 1 unit and up, simply contact us and we will take on your manufacturing project.

[Business description]
(1) Vertical integration of design, manufacture and sales of non-contact force transmission devices (coupling, miter, gearshift, rack & pinion, linear slider, clutch, brake), as well as joint development of new products (2) Heat treatment processing: vacuum heat treatment, stabilization processing, sub-zero and super sub-zero processing (3) production of hardened precision mold bases (4) precision molded metal parts (cabinets, cores, punches, dies) (5) manufacturing and sales of premium camera mount platforms

[Industry]
Manufacturing Machinery Parts (Propulsion Magnets) Product Manufacturing Industry

[Strength of products/technologies]
Because our company's products transmit force without direct contact through the use of magnets, they are referred to as magnetic non-contact force transmission devices. Compared to previous contact-type models such as gears, changing to non-contact models can improve factory conditions by reducing noise and vibration, as well as eliminating the need for grease ups. In addition, the lack of abrasion of parts and waste production can contribute to efforts to improve cleanliness in your manufacturing environment. With alternating layers of non-magnetic material, barrier wall transmission can also be accomplished, eliminating the need to create a sealing, thereby enabling structural simplification. With its transmission of force in a variety of amplitudes and eccentricities, this system improves ease of assembly and also increases design freedom.

[Representative's message]
Because our non-contact power transmission device is a newly developed product, we must cultivate its market share. It is currently in use as part of machinery such as a quiet, no waste product transportation system with a torque limiter function, and we are also conducting joint development together with our clients aiming to adapt it for mounting in foodstuffs production and medical machinery. We hope to continue developing new technology leveraging the advantages of our non-contact system which meets customers' needs. Although we have continually worked at staking out our place in the market, in the future we will also consider the possibilities of foreign markets, and focus our attention on building up the sales of the clutch and brake systems we have developed using our magnet technology.

[Company structure for market development/overseas expansion]
This company's products make practical use of magnets, and we also offer customizable items. We are currently doing business with some major Japanese companies, and also continue to receive new inquiries from major players in the domestic marketplace. Moving forward we will continue our efforts to give a speedy response that customers can trust, and build a reputation as a development proposal operation that major industry corporations can count on. Also, we have added an overseas supervisor in our sales department, and are looking to expand into foreign markets.

[Market share/Ranking]
Out of all magnetic force transmission equipment: Domestic 10%, overseas (indirect) 3%

[Awards and media coverage]
[Public Commendations] 7th Miyagi Monotzukuri Taisho / Grand Prix Award (non-contact magnetic gear) / Selected for the Ministry of Economy, Trade, and Industry sponsored “Genki na Monotzukuri Chuukokigyo 300-sha” [Media Coverage] Nihon Keizai Sangyo Shimbun 8/23/2013 / Nihon Keizai Shimbun 8/28/2013 / publication related to our magnetic compact hydroelectric power generator

[Authorization/Certification]
ISO9001, ISO14001 certification

[Joint research and development]
Institute for Materials Research, Tohoku University (researching improvement of the magnetic properties of semi-hard magnetic material, 2012-2013)

[Factory (domestic)]
Head Office Factory (Miyagi)

[Other sites]
Main Office Factory (Miyagi)

[Transaction form]
Accepting orders for prototype development, OEM agreement, licensing contracts, joint development, and consignment of processing, manufacturing, material sales, and other operations.

[Transaction terms]
We are open to negotiations.

[Main Clients / Business History (domestic)]
Major printer manufacturer: (contract manufacturing, 2012 – Present), major food machinery parts manufacturerer (contract for product development, manufacturing, 2011 – present), major material handling manufacturer (classification machinery for use with Japan Post, 2010 – present), major semiconductor production equipment manufacturer (joint development contract, 2010 - present)

[Main Clients / Business History (overseas)]
At present, this company has no direct business dealings with overseas companies. However, some domestic equipment makers have sold products to overseas businesses which are loaded with components made by this company.

[Exhibition History/Information]
International Industrial Fair 2013 / Dairen Chuunichi Boueki Toushi Tenjikai 2011

This company is recommended by the following support organizations.

Tohoku Head Office, SMRJ
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