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Latest update: 30/05/2017 18:05:43

Toumei Kougyou Co., Ltd.

We are considering global business expansion with our resin sintering technology.

Our company is a plastic processed product manufacturer established in 1974. We possess resin sintering technology for manufacturing compacts by thermally fusing only the contacts of resin powder provided as raw materials. These compacts have continuous pores and are supplied as products in fields including filters, analytical equipment, and medical equipment. We have many customers in Japan including SMC, Takeda Pharmaceutical, Sysmex, Shinanen Zeomic, and Panasonic. We have been increasing our business volume by satisfying various customer needs from micro parts (1.0 to 2.0 mm) to plate materials as large as up to 1,000 × 1,500. We are also working to build up a global system with overseas business expansion in mind.

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Other presentation

[Company strength]
There are only a few resin sintering manufacturers in Japan. We manufacture various products from micro parts (1.0 to 2.0 mm) to plate materials as large as up to 1,000 × 1,500. This is done by making use of the technologies we have been acquiring for many years to provide efficient, labor-saving production. We handle about 10 kinds of resins from PE, PP, and other general-purpose resins to PTFE (fluororesin), PEEK, and other engineering plastics. We have marketed and are promoting sales of various functional products of our own as composite products. These products include activated charcoal (for water treatment and gas adsorption), antibacterial agents (for water treatment), and carbons (for electrical conduction).

[Business description]
Our company was established in 1974. We manufacture continuously porous materials by sintering synthetic resins. Our resin sintering method involves manufacturing compacts with continuous pores by thermally fusing only the contacts of resin powder provided as raw materials. Our products are used mainly in the field of filters by making use of the characteristics of porous materials. They are also widely used in industry as well as for analytical equipment and medical equipment.

[Industry]
Plastic processing

[Strength of products/technologies]
Our company acquired ISO 9001 certification in 2009 and we have been promoting quality stabilization and customer satisfaction with 100% product inspections. We are the only manufacturer in Japan that provides PEEK resin sintered compacts and we can handle pores as small as 2 microns in diameter. We support micron-level processing of other resins from 5 microns to several hundred microns. We are promoting product development making use of new materials and also combinations with inorganic and other materials that satisfy customer needs.

[Representative's message]
Our company has been devoted to resin sintering and molding since our establishment. We have established efficient and reasonable manufacturing methods and our products are now used in various fields. We aim to contribute to society with our proactive efforts to further save energy by improving quality and marketing new materials. We are currently focused on the domestic Japanese market, but we will expand our business to overseas markets and further improve our technical power in parallel with user globalization.

[Company structure for market development/overseas expansion]
Our sales department responds to inquiries received through our website and supports new users. The quality management department and the engineering division of the manufacturing department work together to solve issues if new high-level technology is necessary or high quality requirements must be satisfied. We developed new markets in existing fields under a sales channel cultivation coordinated by the Organization for Small & Medium Enterprises and Regional Innovation (Kinki). We deeply perceived the insufficiency of basic data about porous materials for industrial functional parts, and we are now implementing measuring equipment to prepare such data at an early stage.



[Market share/Ranking]
We do not have details on our market share, but we are the only manufacturer of sintered and formed products in the Chubu region and westward in Japan.



[Awards and media coverage]
[Awards]

[Media]
Nikkan Kogyo Shimbun, "Fluororesin Porous Material Manufacturing" (April 2002) and "Promoting Sales of PEEK Resin Porous Materials" (November 2013).



[Authorization/Certification]
Acquired ISO 9001 certification (2009).

[Joint research and development]
We manufacture trial molded products for the major companies we mention here, and conduct the following quality and performance evaluations. We start mass production after finalizing the specifications. We secure dimensional accuracy (0.05 to 0.1) for precision products, and also breathing according to pore diameter and pressure loss for industrial products. We secure water absorbency, water absorption speed, and pharmaceutical liquid blocking properties in the medical field. We mutually evaluate and confirm the slurry capture ratio and so on for analysis and infiltration.

[Main Clients / Business History (domestic)]
We have a track record of doing business with about 10 listed companies. Related products include automatic control equipment and filtration devices, medical and pharmaceutical products, clinical examination equipment, water treatment, electric product parts, detector parts, and analytical equipment.

This company is recommended by the following support organizations.

Kansai Head Office, SMRJ
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