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Latest update: 30/11/2016 19:19:30

Kyoei Design Co., Ltd.

We are a metal workpiece manufacturer that does business with major domestic Japanese manufacturers.

We are engaged in metal working. We mainly conduct product trial manufacturing, and manufacturing and sales of small-lot products. We use 3D CAD software, and have established an integrated system from design to model-making, molding, vacuum injection, gypsum casting, machining, and surface treatment according to various customer needs. We have confidence in our gypsum casting using aluminum and zinc, and our vacuum injection using urethane and epoxy resin. We apply vacuum injection technology in our gypsum casting. We provide trial manufacturing and small-lot manufacturing of aluminum products and zinc alloy products which are close to die-cast products. We have many customers among major Japanese manufacturers, such as Ushio, Kobe Steel, Kokusan Denki, Sharp, and Citizen Watch.

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Other presentation

[Company strength]
We can provide quick, integrated support from design to model-making, molding, vacuum injection, gypsum casting, machining, and surface treatment according to various customer needs. We work hard to supply our customers with top-quality products with a spirit of high quality, speed, and cost performance. We have confidence in thinness that complies with manufacturer requirements, as well as a casting surface and accuracy equivalent to die-cast products. We have installed three-dimensional measuring equipment, and we can measure dimensions, positions, shape, and so on. We can provide high-quality products.

[Business description]
We make use of the advanced functions of 3D CAD software to cover design, model-making, molding, vacuum casting, gypsum casting, machining, and surface treatment according to individual customer needs. We conduct product trial manufacturing, and integrated manufacturing and sales of small-lot products. Our main technologies are gypsum casting using aluminum and zinc, and vacuum injection using urethane and epoxy resin.

[Industry]
Metal processing

[Strength of products/technologies]
We apply vacuum casting to the molding in our gypsum casting. We conduct trial manufacturing and small-lot manufacturing of aluminum products and zinc alloy products which are close to die-cast products.  
(1) Using gypsum casting obtains a casting surface and dimensional accuracy equivalent to die-cast products.
(2) This casting is suitable for high-mix low volume production.
(3) Trial casting can be available in five days at the earliest when a master is available.
(4) Transcription is easily done, and we can handle embossed characters.
(5) We can cast shapes that are difficult with machining.
(6) We can provide processing without draft angles, and a small amount of undercut is also possible.


[Representative's message]
Our company was founded in 1985 in the rich natural environment at the foot of Mt. Takao. We have advanced our business as a manufacturer specialized in vacuum injection casting. We have applied our vacuum injection casting technology to expand our area of business to zinc casting, aluminum casting, master model manufacturing, and coating. We completely moved our gypsum casting department to the Tochigi business unit in September 2005, and further expanded our business. We are a pioneer of vacuum injection casting, and we will support our customer’s development with the technology we have cultivated to date.

[Company structure for market development/overseas expansion]
We submit our products to exhibitions in Japan as an opportunity to introduce our gypsum casting technology to many people and to expand our business. We can network with various companies participating in these exhibitions, including electrical appliance and automobile companies as well as medical institutions. We can introduce our gypsum casting technology and vacuum injection methods to customers, and try to expand our market and increase profits. We have also prepared an English version of our website. We hope to actively accept overseas transactions.

[Awards and media coverage]
[Awards]

[Media]

[Authorization/Certification]
Acquired ISO 14001 certification. 

[Main Clients / Business History (domestic)]
Ushio, Kobe Steel, Kokusan Denki, Sharp, Citizen Watch, Toshiba Lighting & Technology, Panasonic, Hitachi, Hitachi Koki, Hitachi Lighting, Hitachi Kokusai Electric, PFU group, Fujitsu Component, and many others.

This company is recommended by the following support organizations.

Marketing Support Department, SMRJ
Kanto Head Office, SMRJ
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