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Latest update： 18/03/2019 17:54:25
TOBATA IRON WORKS Co.,LTD
We offer integrated production from FC and FCD pig-iron casting to coating and processing
Our company was established as a factory for manufacturing and machining cast products under an integrated production system. We have been expanding our business to large and advanced pig-iron cast products made of ductile, heat-resistant, abrasion-resistant, and tough cast iron. We started manufacturing small products by the lost wax method in 1983. Our company is devoted to high-mix low-volume production by manual production using self-curing molds. We manufacture products mainly for industrial machines in the iron-making, shipbuilding, electric power, and machine tool fields, but we also provide our products to a wide range of production fields. We are one of the few manufacturers of cast products as large as the 20-ton class in the Kyushu region, and we maintain stable prototyping, mass production, quality, and delivery.
[Company Strengths] Our company mainly manufactures products by casting. We manufacture a wide range of small products in large quantities or large products in small quantities even though the materials are different. We mainly handle large pig-iron cast products with a unit weight up to about 20 tons. We have a track record of applying our technologies to the fields of iron-making, machine tools, valves, compressors, ships, and electric power. We mainly use lost-wax precision casting to manufacture small articles with a unit weight from 5 g to 2 kg. We have a track record of lost-wax precision casting for the automobile, sanitary, and general industrial machinery fields. We can satisfy customer delivery and quality requests with the close linkage between our sales, manufacturing, and quality management divisions. [Business Description] Our company was established as an integrated factory for manufacturing and machining cast products. We have been satisfying needs in various industries since our establishment, and expanding our business to large and advanced pig-iron cast products. These are made of ductile cast iron, heat-resistant and abrasion-resistant cast iron, and tough cast iron. We now manufacture even small parts by precision casting using the lost wax method. Our machine factory is equipped with large machine tools for in-house processing. These machine tools include turning machines, vertical lathes, long lathes, double-column machining centers, five-face processing machines, and horizontal boring machines. [Industry] Casting [Product and Technical Strengths] We can manufacture and machine materials for pig-iron cast products under an integrated production system. We can manufacture products with a unit weight from 1 to 20 tons. We can use lost-wax precision casting to manufacture products with a unit weight from 5 g to 2 kg, in small to large quantities up to tens of thousands. We manufacture products from materials such as stainless steel, heat-resistant steel, and iron. We can satisfy a wide range of orders from prototyping to mass production. We basically handle manufacturing from materials to products under an integrated production system at our factory in Japan, so we can stably provide products with inspection and quality management. [Representative's Message] Our action watchwords are self-innovation and ingenuity, and we will apply this to commit ourselves to a customer-first policy and improve our corporate characteristics. We will also focus on business development in new fields and promote market cultivation for further advances while continuing our current improvement of our corporate characteristics. [In-house System for Market Cultivation and Overseas Expansion] We have individual sales staff for pig-iron cast products and for lost-wax precision cast products to answer inquiries. [Market Share and Rank] We have no numeric data but we have a track record of doing business in a wide range of fields including automobiles, sanitary articles, and general industrial machinery. [Media and Awards] None [Certificates and Licenses] Factory certification by Lloyd's Register Group Limited for manufacturing ship products from FC and FCD materials ISO 9001 (2003) [Joint Research and Development] Kyushu Institute of Technology (Research on strength and reliability improvement method for large spherical graphite-cast iron products from 2002 to 2003) [Main Customers in Japan] Nippon Steel & Sumitomo Metal, IHI Rotating Machinery Engineering, Kawasaki Heavy Industries, Universal Shipbuilding, Mitsui Engineering and Shipbuilding, DMG Mori, Kubota, Mitsui Heavy Industries, IHI Turbo, and so on [Main Customers outside Japan] Taiwan, Thailand, Malaysia, Indonesia, New Zealand, and Germany
This company is recommended by the following support organizations.
- Kyushu Head Office, SMRJ