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Latest update： 26/02/2020 10:25:11
Moriya Cutlery Laboratory, Ltd.
Precision machining manufacturer inheriting the tradition and skills of swordsmiths.
Our primary line of business is machining (cutting and grinding) and heat treatment of special steel, with integrated manufacturing up to quality management. We mainly manufacture in-vehicle hydraulic parts and we also manufacture medical parts, aerospace related parts, nuclear power related parts, various high-precision industrial blades, and similar products. We manufacture approximately 10,000 automotive hydraulic pumps a month while utilizing ultra-precision manufacturing technology of one-ten thousandth of a millimeter. We also manufacture other special steel parts through integrated manufacturing that includes the selection of raw materials, heat treatment, and grinding finishing. Our domestic clients include Hitachi Metals, Ltd., Denso Corporation, and Aisin Seiki Co., Ltd. We also have a proven track record with overseas companies including Ford Motor Company and Robert Bosch GmbH.
- Integrated production system from special steel product material procurement to thermal treatment and finishing
Our company can handle special steel materials and other difficult-to-machine materials.
[Company strength] We manufacture approximately 10,000 automotive hydraulic pumps a month by managing one-ten thousandth of a millimeter by a dedicated machine designed in-house and an automatic measuring instrument to manufacturing and quality management of automobile hydraulic pumps. We can benefit from the experience of special steel processing to provide integrated manufacturing from the selection of raw materials, machining, and heat treatment to quality management, and can manufacture even one part. [Business description] Our principal business is machining (cutting and grinding) and heat treatment of special steel, and integrated manufacturing up to quality management. In particular, we handle the mass production of vanes for automotive hydraulic pumps. We also manufacture parts related to nuclear power generation, parts related to aerospace, artificial joints, magnetic material parts, heat-resistant material parts, industrial blade parts, custom knives, etc. In 2009, we installed a discharge plasma sintering system and have since been producing various sintered materials on consignment. We also manufacture and sell “STC” super thermally conductive material developed jointly with the Shimane Institute for Industrial Technology. [Industry] Metal product manufacturing [Strength of products/technologies] We manufacture approximately 10,000 automotive hydraulic pumps a month while utilizing ultra-precision manufacturing technology of one-ten thousandth of a millimeter. We also ensure integrated manufacturing from the selection of raw materials and heat treatment to grinding finishing for other special steel parts. We deliver high-quality products by standardizing all manufacturing processes under rigorous quality control standards for nuclear power generation parts. [Representative's message] We have provided highly reliable products to customers in Japan and abroad since our foundation in 1953. We have applied the skills that our founder had nurtured before WWII as a swordsmith and a grinder, to the technology for finishing parts of various shapes. The parts are formed from “Yasuki Hagane” (Yasuki Specialty Steel or YSS) with high precision. We mainly manufacture in-vehicle hydraulic parts and we also manufacture medical parts, aerospace related parts, nuclear power related parts, various high precision industrial blades, and similar products. We have already acquired quality certifications including TS 16949, ISO 9001, and ISO 14000, and are about to acquire JIS Q 9100 in 2016. [Company structure for market development/overseas expansion] Our business office in Tokyo serves as a contact for customers in Japan and abroad. We also respond to inquiries on our website. Engineering staff in the business division at the headquarters respond to technical consultation and directly visit customers as needed. Our sales division can respond to overseas customers in English and language training is underway so that staff in the business division at the headquarters can respond to overseas customers in the future. [Market share/Ranking] We have a 26% share of the global market for automobile hydraulic pumps (No. 1 share). [Awards and media coverage] [Awards] Selected as one of Japan’s Future Prosperity, 300 of Japan’s Vibrant Monozukuri (Manufacturing) SMEs (2006) [Media] The Nikkan Kogyo Shimbun, “Consideration of high thermal conductive material mass-production process” [Authorization/Certification] ISO 9001, ISO 14001, and TS 16949 certification; and in the process of acquiring JIS Q 9100 [Joint research and development] Shimane Institute for Industrial Technology (development of high thermal conductive materials) National Institute of Technology, Matsue College (wind power generation wind turbine receptors) [Main Clients / Business History (domestic)] Hitachi Metals, Ltd., Yasuki WorksHitachi Metals Trading, Ltd.Hitachi metals Tool Steel, Ltd.Aoyama Special Co., Ltd.Yamaichi Special Steel Co., Ltd.Umetoku Inc.Koyama Steel., Ltd. [Main Clients / Business History (overseas)] Hitachi Metals America, Ltd.Hitachi Metals Europe GmbHHitachi Metals Singapore Pte. Ltd.
This company is recommended by the following support organizations.
- Chugoku Head Office, SMRJ