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Latest update: 08/09/2022 11:43:27

Kikusui Forgeing Co., Ltd.

We are extending our business of hot-forged products and machined products to various fields. 

We are a part manufacturer established in 1950. We mainly manufacture products for motorbikes and cars, construction machines, agricultural machines, and industrial machines by hot forging and machining. We have many domestic Japanese customers such as Daikin, Kawasaki Heavy Industries, Toku Pneumatic Tool Mfg., Yasukawa Electric, and Yanmar. We have done business outside Japan with companies from the United States and Taiwan. We also handle hot forging of special steels and other difficult-to-process materials such as magnesium and titanium alloys. We even meet various customer needs by machining rock drills, steel rolls, and other articles as large as up to five tons in weight.


Other presentation

[Company strength]
Our company has been accumulating experience through a corporate history of 65 years. We also possess four hammer lines (0.5 to 3 tons) and four press lines (400 to 1,600 tons) to handle a wide range of products. We are highly appreciated as a manufacturer with user convenience. This is because we have 12 workers who hold forging qualifications, including two certified by Tottori Prefecture as master forgers. We are devoted to acquiring new customers and extending our sales channels for new items by making use of our company’s advantages. These include delivering 25% of forged products after completing processing up to machining, and also quick turnaround because 100% of the molds are manufactured within the company.

[Business description]
We manufacture and sell hot-forged products and machined products. These are mainly for motorbikes and cars, construction machines, agricultural machines, and industrial machines, and are sold to customers throughout an area from the northern Kanto region to Kyushu. We also handle hot forging of special steels and other difficult-to-process materials such as magnesium and titanium alloys. We supply forged products made of difficult-to-process materials for optical equipment and medical instruments. We offer machining work in downstream processing for in-house hot-forged products, as well as rock drills, steel rolls, and other articles as large as up to five tons in weight.

Forging and machining

[Strength of products/technologies]
Small to large products made of difficult-to-process articles: We handle products weighing from 100 g to 30 kg, even made of difficult-to-process materials such as magnesium and titanium alloys.
Various shapes and kinds: We treat more than 1,300 kinds of products from precision articles having a small draft angle to large ones with complicated shapes.
Product design to completion: We have an integrated production system from product and mold design using 3D CAD/CAM (SPACE-E = CATIA V5 compatible) to creation, forging, thermal treatment, and machining.
Wide range of lots from small to large: We support high-mix low-volume production (50,000 to 50 pieces per lot).

[Representative's message]
We are trying to extend our sales channels by providing customers with convenience (speed and comfort).  
Responsive: Quick quotations and turnarounds for smooth transactions.
Reasonable: Peace of mind that eventually results in cost reduction.
Flexible: We support various product sizes, lot sizes, shapes, and new materials.
One stop: Innovation and equipment investment to further brush up our advantages of supporting from forging to machining and receiving orders for single units.
We are collecting information for overseas expansion by visiting local trade fairs and factories and seeking methods of making use of our advantages.

[Company structure for market development/overseas expansion]
We have two sales reps (with three support staff) in charge of domestic sales. Their annual mileage reaches 70,000 km. We are continuously acquiring new customers with our quick responsiveness and receiving orders for new items. Our sales staff participate in many exhibitions and trade fairs with support from three technical staff members, including the manufacturing department manager, to collect information and acquire more customers. We are conducting our sales activities for overseas companies mainly through overseas companies. We are continuing language education to smoothly respond to direct Web-based inquiries in English.

[Market share/Ranking]
Large-scale machining: Few business establishments are capable of providing cylinder materials for hydraulic breakers or drilling long through holes.
Forging of difficult-to-process materials: Only a limited number of companies in the same line of business actually sell magnesium-alloy forged products.

[Awards and media coverage]
The 4th Monozukuri (Manufacturing) Nippon Grand Award, Chugoku Bureau of Economy, Trade and Industry Director General’s Prize, for new products and markets by development of magnesium alloy forging technology (2012).

Concluded a license agreement with Mazda Motor Corporation concerning the use of magnesium alloy for forging in the Mazda Motor Corporation Unused Patent Application Project, sponsored by NBC in 1998.
Introduced many times in TV bulletins of the Ministry of Economy, Trade and Industry, and in magazines

ISO 9001 certification.

[Main Clients / Business History (domestic)]
In Japan, 70 companies including Daikin (hydraulic equipment components), Kawasaki Heavy Industries (materials for motorbikes and cars, and hydraulic equipment components), Toku Pneumatic Tool Mfg. (hydraulic breaker components), Yasukawa Electric (forged materials for robots), Yanmar (materials for agricultural machines), Komatsu (components for construction machines and forklifts), Nebtesco (hydraulic equipment components), HMY, Ltd. (forged  materials for aircraft, milled rolls, etc.), Canon (magnesium components for optical equipment), and Sony (magnesium components for optical equipment).

[Main Clients / Business History (overseas)]
Suntour (Taiwan): Consignment production and export of forged magnesium crank components for road bikes.Duncan (USA): Consignment production and export of forged magnesium yoyos.

[Exhibition History/Information]
We participate in M-Tech (Tokyo Big Sight) every year (Tottori Prefecture booth).

This company is recommended by the following support organizations.

Chugoku Head Office, SMRJ

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