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Latest update: 27/04/2017 14:14:27

Asahi Industry Corp.

Meeting various customer needs for precise sheet metal processing and press processing

We offer manufacturing and assembling for precise sheet metals and press products. For stainless sheet metal, we can handle the entire process including surface treatment. Having accumulated various know-how and experience since our foundation in 1947, we keep expanding our business to provide solutions meeting customers’ needs, including such treatments as Teflon lining, piling, buffing and hairline finishing. Another advantage is that we have a network of about 200 partner corporations. We have numerous customers in Japan including Fujifilm Corporation, Ebara Corporation and JEOL Ltd. 

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Other presentation

[Company strength]
We started by designing hydraulic press machines and providing press drawing, and then expanded our business to include precision sheet metal processing, which has allowed us to accumulate a variety of metalwork technologies. We have our headquarters in Arakawa Ward in Tokyo, and two factories, one in Ageo, Saitama Prefecture and the other in Hanamaki, Iwate Prefecture. We have thoroughly eliminated inefficiencies from our production process by centrally linking and controlling the three factories online and through a production control system, making it easy to repeat processes. With some 200 corporations that are ready to assist us on request, we can accept any orders for metalwork processing to meet customers’ requirements.

[Business description]
We manufacture and assemble products and parts mainly with precise sheet metal processing and press processing. In addition to combination processing of sheet metal, press, mechanical and welding assembly, we have various component technologies for Teflon lining, piling, buffing and hairline finishing, enabling us to offer a whole range of precise processing for stainless steel and surface treatments. We are also reinforcing our manufacturing capacity to meet RoHS with chromium-free precoated sheet metal and coating. 

[Industry]
Precise sheet metal processing and press processing

[Strength of products/technologies]
We have significantly shortened the design time for customers through excellent 3D data management.
1) Forecasting optimal application from trial manufacture through mass production, we propose VE/VA and add the results to 3D data.
2) We have achieved seamless handling from immediate development of the data, processing and inspection, thus reducing the lead time by 10-30%.
3) Our manufacturing system delivers stable quality even with components having complex structures by eliminating human errors such as data input errors and incorrect recognition of bending direction. For sheet metal pressing, we can combine precision sheet metal and press processing considering the initial cost (molds) and production lot for the entire production period. We can achieve a pressing accuracy of 0.05 mm even for pressing without using molds. Our laser processing can be used for up to 1,219 x 2,438. 


[Representative's message]
We focus on customer satisfaction. To improve customer satisfaction, we ensure stable quality by eliminating defective products, combining conventional and new technologies, production control using the advantages of IT (combining traditional craftsmanship and cutting-edge IT), uncompromising engineering proposals to customers, and a wide range of services through networking with other corporations. We can thus deliver the high quality, short delivery time and low cost that customers require. We will continue flexibly responding to ever-changing society and customers’ needs, while establishing QCDE for better customer satisfaction by offering value-added products and services. 

[Company structure for market development/overseas expansion]
We have one fulltime staff member for new business inquiries and our Sales Engineering Department and Production Engineering Department handle technical inquiries. We are strengthening our operations to develop new markets by updating our English website for customers overseas and assigning sales employees for new market development.



[Awards and media coverage]
[Awards]

[Media]

[Authorization/Certification]
Approved for Eco Stage 1.

[Joint research and development]
We have collaborated with Tokyo Metropolitan University for cervical vertebrae inner muscle training since 2012.



[Intellectual property]
Patent application: Walk assisting device, Registration No: 51500658761
Registration of Design: Walk assisting instrument, Registration No: 2015-6504 



[Main Clients / Business History (domestic)]
Fujifilm Corporation, Ebara Corporation, JEOL Ltd., Asahi Kogyosha Co., Ltd., Takaoka Toko Co., Ltd., Juki Denshi Kogyo Corporation, Misumi Group Inc., Sumitomo Heavy Industries, Ltd.

This company is recommended by the following support organizations.

Kanto Head Office, SMRJ
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