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Latest update： 30/11/2016 18:31:03
Toyosato Kinzoku Kougyou Co., Ltd.
We manufacture metalworking products that meet trial manufacturing needs in various fields.
Our company is a manufacturer of metalworking products that was established in 1967. We mainly manufacture trial and small-lot products related to home electronics appliances, copiers, building hardware, electric machines, and automobiles. We are expanding our business in Japan and abroad. We have confidence in drawing. We create simple molds (laminated molds) in-house for trial manufacturing to reduce costs. We can offer customers material handling including iron, aluminum, stainless steel, titanium, copper, magnesium, and other metals, from about 0.25 to 16 mm thick, from data development to surface treatment. We possess three laser processors, six brake benders, and two hydraulic press machines. We have also implemented a 1000-ton press machine to update our state-of-the-art equipment.
[Company strength] Our company has been engaged in trial manufacturing of metal products for nearly 50 years since our foundation. We make the utmost use of each technology, and propose processing methods that other sheet metal manufacturers cannot even think of. This is done to meet requests from our customer manufacturers wherever possible. We combine simple molds (laminated molds) for trial manufacturing with molds manufactured using our in-house machining center to provide products in a short lead time at a low cost. [Business description] Our company handles everything to do with metalworking. We manufacture trial and small-lot products for home electronics appliance manufacturers, copier manufacturers, building hardware manufacturers, electric machine manufacturers, and automobile manufacturers. We possess three laser processors, six brake benders, and two hydraulic press machines. We have also implemented a 1000-ton press machine and particularly excel at drawing. We create simple molds (laminated molds) in-house for trial manufacturing to reduce costs. We can offer customers material handling including iron, aluminum, stainless steel, titanium, copper, magnesium, and other metals, from about 0.25 to 16 mm thick, from data development to surface treatment. [Industry] Metalworking, precision sheet metal products, and trial sheet metal products [Strength of products/technologies] We possess all the technologies and equipment necessary for trial sheet metal working. We do everything in-house from mold creation to drawing, blanking, bending, and welding. In the mold production field in particular we have been creating laminated molds since our foundation. We successfully developed these products into evolved hybrid molds by applying the latest technology. We have a one-stop production system in which all manufacturing processes are completed in-house. This contributes to reducing lead times and costs with our evolved hybrid molds. Our company does not have a large workforce, but our great advantage is that we can fully meet customer requests by proceeding with the work very flexibly. [Representative's message] Our company has been engaged in development and trial manufacturing for major electric machine and other manufacturers for nearly 50 years since our foundation. We reduce lead times and costs, make proposals about materials and other points, and help customers commercialize various products. We take on the challenge of difficult-to-process materials and shapes, and also propose design changes. We do not create products by automation like mass-produced articles. Our craftsmen finish them on the spot by making use of their extensive skills. We become the first to tackle jobs that even other companies in the same line of business hesitate to do. Our company has even introduced a 1,000-ton hydraulic press machine, which is currently rare in the trial sheet metal working industry, and we have extended the range of our processing. We are not working towards overseas expansion because of our small labor force, but we will do it with pleasure if we receive inquiries. [Company structure for market development/overseas expansion] We are not currently doing any direct overseas business, but we provide trial products to factories in the USA and China. In the future we will also adopt a proactive approach to overseas business. [Market share/Ranking] Home electronics appliance manufacturers, copier manufacturers, electric machine manufacturers, building hardware manufacturers, automobile manufacturers, etc. [Awards and media coverage] [Awards] Osaka Excellent Monozukuri (Manufacturing) Enterprise Award (2015). [Media] [Main Clients / Business History (domestic)] KYOCERA Document Solutions Inc. (experimental sheet metal and small-lot products), Ricoh Co., Ltd. (experimental sheet metal and small-lot products), Panasonic Corporation, Home Appliances Inc. (experimental sheet metal and small-lot products), Tiger Corporation (experimental sheet metal and small-lot products), and many other manufacturers [Main Clients / Business History (overseas)] We have manufactured and shipped products to a U.S. factory of an automotive electric equipment manufacturer and to a Chinese factory of a home electronics appliance manufacturer.
This company is recommended by the following support organizations.
- Marketing Support Department, SMRJ
- Kansai Head Office, SMRJ