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Latest update: 29/10/2019 16:24:01
Kobayashi Seisakusho Co., Ltd.
Our company covers from sheet metal working to coating and assembly with our unique use of IT.
Our company works with sheet metal made of iron, stainless steel, aluminum, and other nonferrous metals, and we also coat and assemble products. We excel at high-mix low-volume production of very small quantities under a unique production management that makes use of IT. We manufacture about 60,000 items covering 10,000 kinds of products. We excel at manufacturing a great variety of high-quality products, and particularly sheet metal products as thin as 0.5 to 6 mm. This is done by bringing together state-of-the-art machines and equipment, such as fiber laser welding robots, with the craftsmanship we have been cultivating for many years. We also use our highly reliable precision machining to manufacture frames and covers for semiconductor manufacturing equipment and power supply boxes for railways.
Other presentation
[Company strength] Our company engages in manufacturing under a production system that President Kobayashi has been developing for 35 years. It makes full use of unique information technologies (IT Management Award 2012, Minister of Economy, Trade and Industry Prize). Our greatest advantage is that we can quickly and flexibly keep up with the changing times. We take advantage of this to manufacture many kinds of products (12,000 kinds per month) or very small lots (one or two pieces). We support very short lead times (one day minimum) and deliver products strictly by the specified date. "Harmonious, lively, and vigorous" is our action guideline and motto. All of us do our best and work together to be the top sheet metal manufacturer in Japan. [Business description] Our company was established in 1919. We now mainly design, manufacture, and assemble precision sheet metal product sets for manufacturers of semiconductor manufacturing equipment, machine tools, and vehicle brakes. We have established a unique production management system to improve productivity and quality. This system includes a network connecting 80 computers and 200 network cameras to monitor and manage the status of in-house production and work. We are ready to provide high-quality products in a short term. This includes single one-off orders for small-lot production of one or two products, trial production, or mass production. [Industry] Precision sheet metal manufacturing [Strength of products/technologies] Our sheet metal production system uses cutting-edge processing machines (I MARS automatic material supply and transport machine, HMX punching machine with automatic mold supply function, and HDS NE bender). Our use of the latest fiber laser welder welding robot has enabled us to perform welding even through 6 mm thick sheet metal with less strain. Our company covers all processes from sheet metal design and working (punching, bending, and welding) to coating (acryl, melamine, powder, and fluorine) and assembly. We receive orders for complete sets of equipment and deliver products. We realize value engineering (VE) and value analysis (VA) by proposing innovative designs based on information technologies and skilled techniques that we have been improving for many years. [Representative's message] We will make use of our leading Monozukuri craftsmanship techniques backed by IT to continue to pursue competitiveness in quality and pricing even with overseas manufacturers. We will do this to restore Japan's Monozukuri craftsmanship. We will make use of strategic tie-ups with major overseas manufacturers to complement each other in technology and sales. We will develop our business and improve the proficiency of our staff by business expansion to the Southeast Asian region, where many Japanese companies are showing remarkable growth. This includes countries such as Thailand, Indonesia, and Vietnam. [Company structure for market development/overseas expansion] Our sales department, led by Sales Manager Kurokawa, deals with major and overseas companies. Staff from the development office provide technical consulting as required to solve problems. [Awards and media coverage] [Awards] IT Management Award for SMEs 2012, Minister of Economy, Trade and Industry Prize; Ishikawa Prefecture Brand Award 2011; Chubu IT Management Award 2010; The 22nd Precision Sheet Metal Technology Fair, Nikkan Kogyo Shimbun Award (2010). [Media] Press Technology (March 2012); Hokkoku Shimbun (February 10, 2012); Nikkei Sangyo Shimbun (June 2, 2011); The Daily Engineering & Construction News (January 11, 2011); Nikkan Kogyo Shimbun (April 19, 2010); MRO TV, "Hot Ishikawa Station" (2012). [Authorization/Certification] KES Environmental Management System Standard Step 2 certification. [Joint research and development] Sopak system (camera system): Patent acquired in Japan and pending in Taiwan, China, Thailand, EU, and the USA. [Main Clients / Business History (domestic)] Dainippon Screen Mfg. Co., Ltd., Nakamura-tome Precision Industry Co., Ltd., Nabtesco Corporation, DIS, Sanken Electric Co., Ltd., Panasonic Corporation, TAKAMAZ Machinery Co., Ltd., Komatsu Electronics Co., Ltd., Tateyama Machine Co., Ltd., PFU Limited, and EIZO Corporation. [Main Clients / Business History (overseas)] November 2012: Delivered a Sopak system (camera system: 20 units) to a local corporation of Shirai Electronics Industrial Co., Ltd. in Zhuhai, China.October 2013: Delivered a Sopak system (camera system: 100 units) to JINPAO in Thailand.
This company is recommended by the following support organizations.
- Hokuriku Head Office, SMRJ