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Latest update: 30/11/2016 18:15:45

Daiichigosei Co., Ltd.

We develop all kinds of antistatic rack trays and pallets.

Our company mainly develops, manufactures, and sells corrugated plastic boxes, partitions, racks for control boards, and line and jig pallets. We excel at proposing and developing racks and boxes used to transport control boards for home electronics appliances, automobiles, and communications equipment, as well as pallets used on product assembly and picking lines. Antistatic measures, efficient transportation, and protection of electronic parts are necessary for transporting control boards. Our rack trays are all antistatic and can accommodate more boards than the conventional partitions. Various kinds of corrugated plates are used to protect mounted items from damage.

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[Company strength]
We have the power to propose antistatic products that meet the needs of a particular field. We have sales staff members who are qualified as ESD coordinators, and they can solve issues about antistatic measures. Our technical sales staff are well familiar with production sites and they are capable of making proposals based on a wealth of achievements. Our staff get involved from the trial manufacturing stage. Their ideas based on experience rather than customer requests are fully incorporated into products. The manufacturing technology department converts product manufacturing know-how into data, and adds specifications on top of that to develop new products, specifications, and uses. Our main customers are 20 major manufacturers of light electric devices, electric machines, and FA equipment. We are now doing business with about 300 companies.

[Business description]
Our company mainly develops, manufactures, and sells resin products, and we deliver corrugated plastic boxes, partitions, racks for control boards, and line and jig pallets. Our customers include electric and electronic device manufacturers, automotive part manufacturers, and FA and material handling system manufacturers. We particularly excel at proposing and developing racks and boxes used to transport control boards for home electronics appliances, automobiles, and communications equipment. We also excel at handling pallets used on product assembling and picking lines. We possess two factories in Japan (Tokyo and Shiga), two hydraulic presses (small and large), a CNC machining router, and a sample cutter. Our large press is of the largest class in Japan and the table size is 1,800 × 2,000 mm. We are building up flexible production lines for small-lot to large-lot production with an emphasis on quality management as well.

[Industry]
Logistics, storage container, and production line jig development, design, and manufacturing

[Strength of products/technologies]
Asntistatic measures, efficient transportation, and protection of electronic parts are necessary for transporting control boards. Our rack trays are all antistatic and can accommodate more boards than the conventional partitions (about 15 to 20% more). Many kinds of corrugated plates protect mounted items (electronic parts) from damage and prevent the corrugated plates and boards from contacting each other. The pitch can be varied in units of 1 mm to fit the board width. We offer 9 kinds of base materials and 5 kinds of surface materials for line pallets. We make a selection on the basis of flexible design, high-precision machining, and a wide selection of equipment and materials. Using a CNC processing machine makes it possible for us to pursue sufficient accuracy. We can also manufacture multifunctional pallets suitable for assembly, inspection, and logistics lines.

[Representative's message]
We started our history as a general trading firm for synthetic resins and we sell logistics equipment and materials to customers in various fields. We were able to establish the foundation of our present business by giving shape to customer concepts with our ideas and devices. We have a representative advantage regarding antistatic measures, and we make the most of our achievements and know-how in this field. We will continuously brush ourselves up as a line pallet manufacturer to make our pallets popular for processes, and also promote joint development with equipment-related companies and robot manufacturers. We will continue to push ahead as a manufacturer with high aspirations for making a contribution to our customers and for market development.

[Company structure for market development/overseas expansion]
Our sales department deals with overseas projects. We can dispatch manufacturing or technical staff to local sites if necessary for detailed specifications or technical matters. We transmit our information outside Japan through English webpages and catalogs. We are creating a company introduction video in English so that our company will be easily understood. We will secure overseas staff members and cultivate human resources to establish a global system.

[Market share/Ranking]
Rack trays: 50% in Japan.
Production line and jig pallets: 70% in Japan.


[Awards and media coverage]
[Awards]
TAMA Brand Enterprise, Technology Advanced Metropolitan Area (2014).

[Media]
Tokyo Guarantee, "T. G. Press" (2014); Tokyo Metropolitan Government Bureau of Industrial and Labor Affairs, "Brilliant and Sparkling Technology."


[Authorization/Certification]
ISO 14001 certification.

[Joint research and development]
We have been awarded two Japanese utility models: "Transportation Container" and "Feeder Parts Cassette Track."

[Factory (domestic)]
Tokyo, Shiga

[Main Clients / Business History (domestic)]
Deliveries to Panasonic, Fanuc, TOTO, Fujitsu, Mitsubishi Electric, and other manufacturers of electric machines and automotive parts.

[Main Clients / Business History (overseas)]
Panasonic (mass production from 1995 to 2000), UMC (mass production since 2014).

[Exhibition History/Information]
INTERNEPCON and International Logistics Fair in 2014; Manufacturing Expo 2015 (Bangkok, Thailand).

This company is recommended by the following support organizations.

一般社団法人首都圏産業活性化協会
Kanto Head Office, SMRJ
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