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Latest update: 30/11/2016 18:11:53

Hayakawa Kougyou Co., Ltd.

We are a press working manufacturer providing integrated service from mold creation to assembly.

Our company provides one-stop service from press mold design and manufacturing to press working, surface treatment, secondary processing, and assembly. We handle small-lot production of only about 500 pieces to mass production over 100,000 pieces with short lead times. We propose composite processing beyond sheet metal working or press working. We design and manufacture molds in-house, so we can flexibly meet requirements about quantity, quality, and cost, including the processing method. We have been handling home electronics appliance parts for more than 40 years. We are making use of this experience to extend our business to the automotive, construction, and machinery fields.

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[Company strength]
We can provide manufacturing processes using our footwork and network. We have many allied partners, so we can provide one-stop services from laser processing and turret punch pressing to small-lot production using vendors. This service covers even secondary processing, such as press working and surface treatment, by making the most of our in-house equipment. We can also propose composite processing of sheet metal working and press working from the stage of mold manufacturing. Our factory in China can propose short-term mold manufacturing for quick startup. It provides molds to Japan and also to China, Southeast Asia, and Mexico.

[Business description]
Our company provides one-stop service from press mold design and manufacturing to press working, surface treatment, secondary processing, and assembly. We always accept orders even for production with short lead times or in small lots. We work hard every day to meet any kind of needs from small-lot production of only about 500 pieces to mass production over 100,000 pieces. Our local corporation in China designs and manufactures molds, and produces small-lot products. This is how we can provide manufacturing processes that meet customer needs. We also sell building materials that we developed ourselves.

[Industry]
Metal press working and metal press mold design and manufacturing 

[Strength of products/technologies]
We can propose composite processing beyond sheet metal working or press working. We design and manufacture molds in-house, so we propose the best processing method by considering the product quantity, quality, and cost. Our factory in China has been accumulating achievements in manufacturing molds in unlimited categories and sizes. These achievements include precision molds for terminal manufacturing by high-speed pressing, 300-ton pressing progressive molds for automobile part manufacturing, and 600-ton pressing single molds for home electronics appliance part manufacturing. Our factory has a track record in mold manufacturing with very short lead times (43 single molds in three weeks, etc.) and contributes to full and batch production at startup.

[Representative's message]
We now attach importance to alliances among minor companies and working with many allied partners. We are making a point of proposing processing by combining what we can and cannot do ourselves, and provide the best solutions to our customers immediately. We also manufacture molds, so we can propose methods and value analysis (VA). Our local corporation in China manufactures molds for an unlimited range of industries together with local companies, and it has realized very short lead times. We provide molds to Thailand, Vietnam, Indonesia, and Mexico, as well as Japan and China. We will be the best partner for customers worldwide.

[Company structure for market development/overseas expansion]
The president directly responds to inquiries from major companies and makes instructions. A mold engineer or the person responsible for manufacturing will directly visit the customer as required for technical consulting to solve issues. We have engineers proficient in English and Chinese for overseas companies.

[Awards and media coverage]
[Awards]

[Media]
The Mid-Japan Economist, "In-house Metal Supports for Solar Panels" (2010); Nikkan Sangyo Shimbun (2010); Nikkan Kogyo Shimbun, "Businesses in China" (2012); The Mid-Japan Economist, "Chubu Monozukuri (Manufacturing) United" (2014).


[Authorization/Certification]
ISO 9001 from 2004 to 2010.

[Main Clients / Business History (domestic)]
Toshiba Lifestyle Products & Services Corporation (general home electronics appliance parts), Murata Machinery, Ltd. (automated warehouses and machine tool parts), Mirai Industry Co., Ltd. (electric equipment parts), Sakai GFS Co., Ltd., Sakai Sangyo Co., Ltd. (kitchen and bathroom parts, and other housing parts), Kai Industries Co., Ltd., MAHLE Filter Systems Co., Ltd. (molds for automobile parts), Aitec Co., Ltd. (molds for automobile parts), and many other companies in various industries.

[Main Clients / Business History (overseas)]
From local corporations to many companies in various industries, including: Higuchi (Hangzhou) Automotive Parts Co., Ltd., Kunshan NOR1 Precision Metal Working Co., Ltd., Toshiba HA Manufacturing (Nanhai) Co., Ltd., Tsubakimoto-Fukumichi Machine Tool Accessories (Tianjin) Co., Ltd., MAHLE Shanghai Filter Systems (Hubei) Co., Ltd., and Hashima Kunshan Industrial Equipment Co., Ltd.

[Exhibition History/Information]
In Japan: M-Tech (2015), Messe Nagoya (2015).
Outside Japan: Mfair Bangkok (2015).


This company is recommended by the following support organizations.

Chubu Head Office, SMRJ
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