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Latest update： 30/11/2016 18:01:31
We are a resin specialist dedicated to machining round bars.
We are expanding our machining business specializing in plastics and fluororesins. We supply our products in a wide range of fields, and mainly to the semiconductor, automotive, and valve industries. Primary processing is sufficient to finish PTFE (fluororesin) ball seats used for most valves by devising blades. This suppresses fluctuation in processing accuracy. We have a history of transactions with major companies. We reinforced our labor force and production facilities in fiscal 2013.
[Company strength] Our factory has been making investments in equipment dedicated to processing from round bars. This is why we are the only company that specializes in the field of resin processing. All 18 units of our production equipment were made by Yamazaki Mazak and have interactive programs. They are general-purpose machines applicable from high-mix low-volume production to mass production. None of them are dedicated machines. The maximum processing diameters for round bars are diameter 67 (4 units), 51 (7 units), and 41 (the remainder). The rather large sizes are further boosting our general-purpose production. We have 5 out of 15 units that are multifunctional processors with a Y-axis. They can create squares from round bars and make additional processing almost unnecessary. [Business description] Our company is dedicated to machining processing of plastics and other resins. We can meet various customer needs by using our extensive production facilities. This includes CNC Turning center, CNC Turning center with multi-tasking (with Y-axis) , 5-axis multitasking machines, and machining centers. We manufacture engineering plastic products such as chemical-resistant fluororesin products, MC nylon products with excellent abrasion characteristics, and Duracon (POM) products. [Industry] Plastic product manufacturing (machining) [Strength of products/technologies] We use comparatively many hand ground tools as required for processing, as well as indexable inserts. Our company conducts education for new employees about processing skills, including blade creation and programming. This is why we have the advantage that all our workers being able to perform high-level arrangements, rather than only some experienced workers. Hand ground tools are applicable to a very wide range because they can produce shapes that are not available from existing products. Our processing efficiency is also very high because of our high process integration using multifunctional processors. We can complete work with primary processing even when other companies require secondary and tertiary processing. [Representative's message] The Lehman Shock, strong yen, and other factors have greatly changed the manufacturing industries in Japan in the past several years. It does not seem that the dependence of major companies on overseas production will change even in the future, for the purpose of avoiding risks. This is despite the fact that domestic production is recovering due to rising stock prices and fluctuating exchange rates over the past year. We think the processes of receiving orders from overseas and making overseas deliveries are necessary for the survival of low-end manufacturers like us, whether domestic or overseas. We are seeking out the best in the field of resin machining in Japan. Please make use of our abilities in Japan and abroad. [Company structure for market development/overseas expansion] Our current system has proven to have no problems. This is because we have a record of direct transactions with major companies (and indirect transactions with many companies). We increased our manufacturing and clerical staff this year. We have increased our equipment by 2 units since last year to deal with an increasing number of customers. We will continuously increase our staff and equipment. We have sales staff with experience in transactions with companies in English-speaking countries for overseas customers. [Market share/Ranking] Unknown, because we do high-mix production on order. [Awards and media coverage] [Awards] [Media] Cyber World of Yamazaki Mazak (July 2014). [Joint research and development] Confidential. [Exhibition History/Information] Automotive World 2015 (January 2015) (planned). Plant Show (January 2015) (planned).
This company is recommended by the following support organizations.
- Kanto Head Office, SMRJ