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Latest update: 30/11/2016 17:17:43

ASUKA Co., Ltd.

We specialize in precision machining of difficult-to-process materials, such as magnesium alloy.

We manufacture parts for industrial machines including drink-filling machines, semiconductor manufacturing equipment, and liquid crystal manufacturing equipment. We particularly emphasize developing and manufacturing precision machining of complex shapes using new and difficult-to-process materials. Such materials include magnesium alloy, titanium alloy, nickel alloy, CFRP (carbon fiber reinforced plastic), etc.

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Other presentation

[Company strength]
1. We are committed to the entire production process from CFRP material molding to precision machining and finishing. Mold processing with CFRP material supplied by customer is also available. 2. We can assemble our CFRP parts, metal parts, and resin products into any machines or components requested by customer and deliver them. 3. We can help our customers achieve their goals with our expertise and know-how. This is based on our 30-plus years of experience and skill in machining technology and highly accurate parts processing including magnesium and heat-resistant steel. 4. We devote ourselves to taking on the challenges of new fields. This includes complex machining with 5 simultaneous axes and fine hole drilling in various metal materials with a diameter 0.05 drill. We also offer precision machine machining with small-diameter tools such as a diameter 0.2 end mill.
5. We have extensive know-how in various fields of production engineering, and especially in machining casting, forging, and die-casting materials. 6. We achieve reductions in cost and lead time for small quantities of repeated orders and medium-volume production. We achieve this with 30 days of 24-hour operation with two shifts of three groups.

[Business description]
We manufacture parts for drink-filling machines, for semiconductor manufacturing and conveying equipment, for liquid crystal manufacturing and conveying equipment, for vacuum pump related products, and for industrial robots. We also manufacture components for machine tools, as well as parts for surface mounting equipment, for transport equipment related products, and for general industrial machines.

E24: Metal product manufacturing

[Strength of products/technologies]
We have developed almost every element of the tools required in precision machining since the foundation of our company. This was done with the aim of becoming a company specializing in precision machining and focused on R&D. The elements we develop for machining tools include materials, edge shapes, feeding speed, and circumferential speed. We enthusiastically devote ourselves to R&D. This includes new processing methods suitable for different materials, machining conditions, and new cooling methods that supersede water to control thermal deformation and save water. It also includes precision machining for complex machining of new and difficult-to-process materials such as magnesium alloy, titanium alloy, nickel alloy, and carbon-fiber reinforced plastic (CFRP).

[Representative's message]
We have been striving since our foundation in 1972 to improve our technology and manufacturing environment to prepare ourselves to satisfy customers located in our prefecture and elsewhere. We started 24-hour operation not long after the establishment of the company. We now have a 24-hour, 350-day system as our standard operation system, which contributes to shorter lead times and lower costs. We are committed to developing processing technology for special materials such as CFRP (carbon fiber reinforced plastic) and magnesium alloy. We have a thoroughly established production system for CFRP, which covers the entire manufacturing process from molding and processing to assembly. We hope to expand our business with overseas customers based on our technical strength.

[Company structure for market development/overseas expansion]
Our sales department is under the direct control of the president. This enables us to respond to new customer and/or new product demands in a timely manner. Our engineering department staff will visit customers to directly discuss engineering details and offer solutions. The production schedule from the manufacturing plan to the shipping date is flexibly managed by our production department through discussions with the customer.

[Awards and media coverage]
300 of Japan’s Vibrant Monozukuri (Manufacturing) SMEs selection (2008).

ISO 9001 and ISO 14001, R&D for Business Fundamentals of SMEs, New Management Innovation Law and Strategic Core Technology Advancement Program.

[Joint research and development]
Keiko University at Tokushima Prefectural Industrial Technology Center (development of high-precision CFRP (CRFTP) processing system with the function of processing optimization).

[Transaction form]
Orders for trial manufacturing and development, OEM manufacturing, licensing contracts, joint development, consignment manufacturing, sales of products and materials.

[Transaction terms]
Based on our terms and conditions.

[Main Clients / Business History (domestic)]
Nippon Steel & Sumikin Materials Co., Ltd., ITOCHU Corporation, Shin-Etsu Chemical Co., Ltd., YASKAWA Electric, Mitsubishi Plastic Inc., Inoue Special Steel Co., Ltd., Seibu Electric and Machinery Co., Ltd. and Shikoku Kakoki Co., Ltd.

[Exhibition History/Information]
We have participated in the Mechanical Components & Materials Technology Expo, Tokyo and Osaka, since 2004: participated in Mechanical Components & Materials Technology Expo Tokyo, June 2014; participated in Mechanical Components & Materials Technology Expo Osaka, September 2014.

This company is recommended by the following support organizations.

Shikoku Head Office, SMRJ