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Latest update: 30/11/2016 17:16:23

OTAKE FACTORY Co., Ltd.

A proven record in precision part machining, including mixed varieties and small lots, for the automotive, semiconductor and medical fields

Our company manufactures small to micro sized ultra precision parts that can fit in the palm of a hand. We have particular strength in functional parts that require lathe machining, where precise specifications of circularity, concentricity and surface roughness are required. We handle the machining of everything from soft metals to rare metals and hard to machine materials.

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[Company strength]
We handle the machining of parts for which volume demand is not large ? including small lot, mixed variety orders ? in the automotive, semiconductor manufacturing, aircraft and medical fields. Our company has established a track record of leading numerous prototyping and development projects to successful outcomes by capitalizing on our adroitness and rapid response. We have been called on to consult in many cases that have not gone well at competitors. And we have earned JIS Q 9100 certification of quality control to International Aerospace Defense Standards.

[Business description]
We focus on the machining of small to micro sized ultra precision parts using compound lathes, ordinary and multi-axis machining, electrical discharge machining, vibration cutting, grinding and the like. We are capable of handling multiple types in lots as small as a single piece, and working with difficult to machine materials. We operate on an integrated basis from the acquisition of materials to machining, surface treatment, heat treatment and quality control. 

[Industry]
Precision parts manufacturing

[Strength of products/technologies]
We specialize only in items that can fit on the fingertips or palm of the hand. Our customers rate us highly, particularly for lathe machining of functional parts requiring precise circularity, cylindricality, concentricity and surface roughness ? even for parts with varied and difficult shapes. We have extremely stringent criteria for defects, and customers can visit us to inspect the items on an electron microscope. We handle all kinds of materials, from soft metals like pure steel, copper and aluminum to difficult to cut materials such as stainless, titanium, Kovar and Hastelloy alloys. We even work with rare metals, including molybdenum, tungsten and nickel.

[Representative's message]
Fifty years have passed since the founding of our company. We see production today shifting away from the technology oriented country of Japan to newly emerging countries. I feel that this is the time to reflect on the state of manufacturing enterprises, and what they will do as speed of response and technical capabilities become increasingly important. This is an environment of rapid evolution and dramatic change. Our company is working with a spirit of continuing to challenge the world, and of being a company that is soundly managed and relied upon by its customers.

[Company structure for market development/overseas expansion]
We have not yet established an internal organization specifically to deal with large enterprises. Responsibility is currently divided among the president, executive director, plant manager, quality control manager and sales. Business to date has been primarily domestic. We thus have no track record in parts machining for overseas customers, and may have issues in terms of language capabilities. We will, however, consider and respond to requests to the best of our abilities, as appropriate to the circumstances.

[Awards and media coverage]
[Commendations] Hajima City (2012)   
[Media Exposure] Nikkan Kogyo Shimbun publication, “Monozukuri Chubu Technology: 100 Skillful Companies”


[Authorization/Certification]
JIS Q 9100 (2009), ISO 9001 (2008) and Supporting Industry (2003 ? 2005 and 2006 ? 2008) certification acquired

[Joint research and development]
National Institute of Advanced Industrial Science and Technology (cell behavior on 3-dimensional geometric shaped substrate surfaces); Nagoya University (Supporting Industry - high precision elliptical vibration cutting of difficult to machine materials and complex micro shapes); Kyushu University Graduate School (manufacturing of testing materials); Hokkaido University (fabrication of central opening type artificial heart replacement valve)

[Transaction form]
Machining orders for prototype development and the like, consultation on other projects and orders

[Transaction terms]
Payment the following month after delivery and acceptance. Up to 120 days usance.

[Main Clients / Business History (domestic)]
Eighty companies including automotive, semiconductor, aircraft and optical equipment manufacturers

[Main Clients / Business History (overseas)]
Factum Arte (Spain) 

[Exhibition History/Information]
Medical Device Development ? Manufacturing Expo (MEDIX)

This company is recommended by the following support organizations.

Chubu Head Office, SMRJ
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